Corrosion Failures

The classic book on corrosion science and engineering—now in a valuable new edition The ability to prevent failures by managing corrosion is one of the main global challengesof the twenty-first century. However, most practicing engineers and technologists have only a basic understanding of how they can actively participate in this urgent economic and environmental issue. Now, students and professionals can turn to this newly revised edition of the trusted Corrosion and Corrosion Control for coverage of the latest developments in the field, including advances in knowledge, new alloys for corrosion control, and industry developments in response to public demand. This Fourth Edition presents an updated overview of the essential aspects of corrosion science and engineering that underpin the tools and technologies used for managing corrosion, enhancing reliability, and preventing failures. Although the basic organization of the book remains unchanged from the previous edition, this new update includes: An introduction to new topics, including the element of risk management in corrosion engineering and new advanced alloys for controlling corrosion Expanded discussions on electrochemical polarization, predicting corrosion using thermodynamics, steel reinforcements in concrete, and applications of corrosion control technologies in automotive, nuclear, and other industries A stronger emphasis on environmental concerns and regulations in the context of their impact on corrosion engineering A discussion of the challenge of reliability in nuclear reactors; stainless steels; the concept of critical pitting temperature; and information on critical pitting potential (CPP) Complemented with numerous examples to help illustrate important points, Corrosion and Corrosion Control, Fourth Edition enables readers to fully understand corrosion and its control and, in turn, help reduce massive economic and environmental loss. It is a must-read for advanced undergraduates and graduate students in engineering and materials science courses, as well as for engineers, technologists, researchers, and other professionals who need information on this timely topic.

Presents a comprehensive look at atmospheric corrosion, combining expertise in corrosion science and atmospheric chemistry Is an invaluable resource for corrosion scientists, corrosion engineers, and anyone interested in the theory and application of Atmospheric Corrosion Updates and expands topics covered to include, international exposure programs and the environmental effects of atmospheric corrosion Covers basic principles and theory of atmospheric corrosion chemistry as well as corrosion mechanisms in controlled and uncontrolled environments Details degradation of materials in architectural and structural applications, electronic devices, and cultural artifacts Includes appendices with data on specific materials, experimental techniques, atmospheric species

Corrosion Chemistry details the scientific background of the corrosion process and contemporary applications for dealing with corrosion for engineers and scientists, covering the most recent breakthroughs and trends. Corrosion is in essence a chemical process, and it is crucial to understand the dynamics from a chemical perspective before proceeding with analyses, designs and solutions from an engineering aspect. This book can be used both as a textbook and a reference book both by academics and engineers and scientists in the field. As a reference for the engineer in the field, it is both a refresher for the veteran on the causes of corrosion and the methods, processes, and technologies to deal with it, over a variety of industries. It is the most up-to-date, comprehensive treatment of corrosion available, covering the most cutting-edge new processes and theories. For the freshman engineer just entering the field, it is a tremendous introduction to corrosion. As a textbook, it can be used for a single semester technical elective course in undergraduate and postgraduate education for disciplines such as chemistry, chemical engineering, petroleum engineering, civil engineering, material engineering, mechanical engineering, metallurgical engineering, mining engineering, agricultural engineering, and other related technical fields.

A multi-disciplinary, multi-industry overview of microbiologically influenced corrosion, with strategies for diagnosis and control or prevention Microbiologically Influenced Corrosion helps engineers and scientists understand and combat the costly failures that occur due to microbiologically influenced corrosion (MIC). This book combines recent findings from diverse disciplines into one comprehensive reference. Complete with case histories from a variety of environments, it covers: Biofilm formation Causative organisms, relating bacteria and fungi to corrosion mechanisms for groups of metals Diagnosing and monitoring MIC Electrochemical techniques, with an overview of methods for detection of MIC The impact of alloying elements, including antimicrobial metals, and design features on MIC MIC of non-metallics Strategies for control or prevention of MIC, including engineering, chemical, and biological approaches This is a valuable, all-inclusive reference for corrosion scientists, engineers, and researchers, as well as designers, managers, and operators.

Provides detailed methods to reduce or eliminate damage caused by corrosion Explains the human and environmental costs of corrosion Explains causes of and various types of corrosion Summarizes the costs of corrosion in different industries, including bridges, mining, petroleum refining, chemical, petrochemical, and pharmaceutical, pulp and paper, agricultural, food processing, electronics, home appliances etc Discusses the technical aspects of the various methods available to detect, prevent, and control corrosion

The comprehensive reference on modern techniques and methods for monitoring and inspecting corrosion Strategic corrosion inspection and monitoring can improve asset management and life cycle assessment and optimize operational budgets. Advances in computer technologies and electronics have led to very efficient tools for monitoring and inspecting corrosion, including impedance spectroscopy, electrical field signatures, acoustic emissions, and radiographs. This up-to-date reference explains both intrusive and non-intrusive methods of measuring corrosion rates. It covers: The impact of corrosion on the economy and the safe operation of systems in diverse operational environments The various forms of corrosion, with a focus on the detectability of corrosion damage in the real world The principles of risk-based inspection and various risk assessment methodologies (HAZOP, FMECA, FTA, and ETA), with examples from industry The monitoring of microbiologically induced corrosion (MIC), cathodic protection (CP) systems, and atmospheric corrosion Non-destructive evaluation (NDE) techniques, including visual, ultrasonic, radiographic, electromagnetic, and thermographic inspection Roadmaps used by various industries and organizations for carrying out complex inspection and monitoring schedules Complete with graphics and illustrations, this is the definitive reference for professionals involved in the maintenance of industrial systems and structures, from oil exploration to chemical plants and infrastructures; consultants; property managers; and civil, materials, and construction engineers.

Presents opportunities for making significant improvements in preventing harmful effects that can be caused by corrosion Describes concepts of molecular modeling in the context of materials corrosion Includes recent examples of applications of molecular modeling to corrosion phenomena throughout the text Details how molecular modeling can give insights into the multitude of interconnected and complex processes that comprise the corrosion of metals Covered applications include diffusion and electron transfer at metal/electrolyte interfaces, Monte Carlo simulations of corrosion, corrosion inhibition, interrogating surface chemistry, and properties of passive films Presents current challenges and likely developments in this field for the future

Explains why pipeline stress corrosion cracking happens and how it can be prevented Pipelines sit at the heart of the global economy. When they are in good working order, they deliver fuel to meet the ever-growing demand for energy around the world. When they fail due to stress corrosion cracking, they can wreak environmental havoc. This book skillfully explains the fundamental science and engineering of pipeline stress corrosion cracking based on the latest research findings and actual case histories. The author explains how and why pipelines fall prey to stress corrosion cracking and then offers tested and proven strategies for preventing, detecting, and monitoring it in order to prevent pipeline failure. Stress Corrosion Cracking of Pipelines begins with a brief introduction and then explores general principals of stress corrosion cracking, including two detailed case studies of pipeline failure. Next, the author covers: Near-neutral pH stress corrosion cracking of pipelines High pH stress corrosion cracking of pipelines Stress corrosion cracking of pipelines in acidic soil environments Stress corrosion cracking at pipeline welds Stress corrosion cracking of high-strength pipeline steels The final chapter is dedicated to effective management and mitigation of pipeline stress corrosion cracking. Throughout the book, the author develops a number of theoretical models and concepts based on advanced microscopic electrochemical measurements to help readers better understand the occurrence of stress corrosion cracking. By examining all aspects of pipeline stress corrosion cracking—the causes, mechanisms, and management strategies—this book enables engineers to construct better pipelines and then maintain and monitor them to ensure safe, reliable energy supplies for the world.

Offers a comprehensive introduction to the issues of control of power systems during cascading outages and restoration process Power System Control Under Cascading Failures offers comprehensive coverage of three major topics related to prevention of cascading power outages in a power transmission grid: modelling and analysis, system separation and power system restoration. The book examines modelling and analysis of cascading failures for reliable and efficient simulation and better understanding of important mechanisms, root causes and propagation patterns of failures and power outages. Second, it covers controlled system separation to mitigate cascading failures addressing key questions such as where, when and how to separate. Third, the text explores optimal system restoration from cascading power outages and blackouts by well-designed milestones, optimised procedures and emerging techniques. The authors – noted experts in the field – include state-of-the-art methods that are illustrated in detail as well as practical examples that show how to use them to address realistic problems and improve current practices. This important resource: Contains comprehensive coverage of a focused area of cascading power system outages, addressing modelling and analysis, system separation and power system restoration Offers a description of theoretical models to analyse outages, methods to identify control actions to prevent propagation of outages and restore the system Suggests state-of-the-art methods that are illustrated in detail with hands-on examples that address realistic problems to help improve current practices Includes companion website with samples, codes and examples to support the text Written for postgraduate students, researchers, specialists, planners and operation engineers from industry, Power System Control Under Cascading Failures contains a review of a focused area of cascading power system outages, addresses modelling and analysis, system separation, and power system restoration.

Sheds new light on the significance of electrode inhomogeneity and electrochemical heterogeneity A major contribution to the field of electrochemistry, this book—based on a thorough review of the literature and author Yongjun Tan's twenty years of pioneering research—examines electrochemical heterogeneity and its effects on non-uniform electrode processes. The book focuses on localized corrosion, uneven electrodeposition, and non-uniform electrodissolution. Readers will learn all the core fundamentals, experimental methods, and engineering aspects of localized corrosion and other important heterogeneous electrode processes. In particular, readers will learn core methods to quickly calculate corrosion rates and study electrode inhomogeneity and electrochemical heterogeneity. Heterogeneous Electrode Processes and Localized Corrosion begins with a review of homogeneous electrode models and uniform corrosion measurements and then explores probing electrode inhomogeneity, electrochemical heterogeneity, and localized corrosion. Next, the book examines: Visualizing localized corrosion using electrochemically integrated multi-electrode arrays Measuring thermodynamic and kinetic parameters of localized corrosion processes Characterizing inhomogeneity and localized corrosion on coated electrode surfaces Designing experiments to study localized corrosion and its inhibition in inhomogeneous media Sensing localized electrodeposition and electrodissolution Exploring versatile heterogeneous electrode processes Throughout the book, there are case studies with maps that illustrate key aspects of heterogeneous electrode processes. In addition, the author provides plenty of examples that enable readers to fully grasp core concepts of electrochemical heterogeneity and its relationship to non-uniform electrode processes. Reviewing the experimental findings presented in this book, electrochemists will gain a better appreciation and understanding of the fundamental significance of electrode inhomogeneity and electrochemical heterogeneity.