Energy and Process Optimization for the Process Industries

Provides a unique overview of energy management for the process industries Provides an overall approach to energy management and places the technical issues that drive energy efficiency in context Combines the perspectives of freewheeling consultants and corporate insiders In two sections, the book provides the organizational framework (Section 1) within which the technical aspects of energy management, described in Section 2, can be most effectively executed Includes success stories from three very different companies that have achieved excellence in their energy management efforts Covers energy management, including the role of the energy manager, designing and implementing energy management programs, energy benchmarking, reporting, and energy management systems Technical topics cover efficiency improvement opportunities in a wide range of utility systems and process equipment types, as well as techniques to improve process design and operation

Energy costs impact the profitability of virtually all industrial processes. Stressing how plants use power, and how that power is actually generated, this book provides a clear and simple way to understand the energy usage in various processes, as well as methods for optimizing these processes using practical hands-on simulations and a unique approach that details solved problems utilizing actual plant data. Invaluable information offers a complete energy-saving approach essential for both the chemical and mechanical engineering curricula, as well as for practicing engineers.

This book addresses the application of process intensification to sustainable energy production, combining two very topical subject areas. Due to the increasing process of petroleum, sustainable energy production technologies must be developed, for example bioenergy, blue energy, chemical looping combustion, concepts for CO2 capture etc. Process intensification offers significant competitive advantages, because it provides more efficient processes, leading to outstanding cost reduction, increased productivity and more environment-friendly processes.

The complete, hands-on guide to sustainable development Today's process industries must develop natural resources within an eco-friendly framework that balances current demand with future need. Realizing this goal necessitates global vigilance of three key areas—people, planet, and prosperity—known as the Triple Bottom Line or, simply, the Triple P. Sustainable Development in the Process Industries details how worldwide implementation of sustainable processes in present-day industries can positively influence the Triple P going forward by lowering poverty, reducing pollution, and conserving resources. This in-depth guide includes: Real-world case studies and examples Individual chapters written by industry experts Application in industries such as petroleum and fuel, food, recycling, mineral processing, and water processing Focus on the micro (molecules, unit operations, processes) to the macro (industrial sites, value chains, regions, the world) Providing lessons with practical application rather than pure theory, Sustainable Development in the Process Industries offers sound solutions to social, ecological, and economic challenges imperative to assuring our planet's well-being for generations.

Learn how to design and implement successful aeration control systems Combining principles and practices from mechanical, electrical, and environmental engineering, this book enables you to analyze, design, implement, and test automatic wastewater aeration control systems and processes. It brings together all the process requirements, mechanical equipment operations, instrumentation and controls, carefully explaining how all of these elements are integrated into successful aeration control systems. Moreover, Aeration Control System Design features a host of practical, state-of-the-technology tools for determining energy and process improvements, payback calculations, system commissioning, and more. Author Thomas E. Jenkins has three decades of hands-on experience in every phase of aeration control systems design and implementation. He presents not only the most current theory and technology, but also practical tips and techniques that can only be gained by many years of experience. Inside the book, readers will find: Full integration of process, mechanical, and electrical engineering considerations Alternate control strategies and algorithms that provide better performance than conventional proportional-integral-derivative control Practical considerations and analytical techniques for system evaluation and design New feedforward control technologies and advanced process monitoring systems Throughout the book, example problems based on field experience illustrate how the principles and techniques discussed in the book are used to create successful aeration control systems. Moreover, there are plenty of equations, charts, figures, and diagrams to support readers at every stage of the design and implementation process. In summary, Aeration Control System Design makes it possible for engineering students and professionals to design systems that meet all mechanical, electrical, and process requirements in order to ensure effective and efficient operations.

Learn how to design and implement successful aeration control systems Combining principles and practices from mechanical, electrical, and environmental engineering, this book enables you to analyze, design, implement, and test automatic wastewater aeration control systems and processes. It brings together all the process requirements, mechanical equipment operations, instrumentation and controls, carefully explaining how all of these elements are integrated into successful aeration control systems. Moreover, Aeration Control System Design features a host of practical, state-of-the-technology tools for determining energy and process improvements, payback calculations, system commissioning, and more. Author Thomas E. Jenkins has three decades of hands-on experience in every phase of aeration control systems design and implementation. He presents not only the most current theory and technology, but also practical tips and techniques that can only be gained by many years of experience. Inside the book, readers will find: Full integration of process, mechanical, and electrical engineering considerations Alternate control strategies and algorithms that provide better performance than conventional proportional-integral-derivative control Practical considerations and analytical techniques for system evaluation and design New feedforward control technologies and advanced process monitoring systems Throughout the book, example problems based on field experience illustrate how the principles and techniques discussed in the book are used to create successful aeration control systems. Moreover, there are plenty of equations, charts, figures, and diagrams to support readers at every stage of the design and implementation process. In summary, Aeration Control System Design makes it possible for engineering students and professionals to design systems that meet all mechanical, electrical, and process requirements in order to ensure effective and efficient operations.

Human Factors Methods for Improving Performance in the Process Industries provides guidance for managers and plant engineering staff on specific, practical techniques and tools for addressing forty different human factors issues impacting process safety. Human factors incidents can result in injury and death, damage to the environment, fines, and business losses due to ruined batches, off-spec products, unplanned shutdowns, and other adverse effects. Prevention of these incidents increases productivity and profits. Complete with examples, case histories, techniques, and implementation methodologies, Human Factors Methods for Improving Performance in the Process Industries helps managers and engineering staff design and execute an efficient program. Organized for topical reference, the book includes: An overview on implementing a human factors program at the corporate level or the plant level, covering the business value, developing a program to meet specific needs, improving existing systems, roles and responsibilities, measures of performance, and more Summaries of forty different human factors relating to process safety, with a description of the tools, a practical example with graphics and visual aids, and additional resources Information on addressing the OSHA Process Safety Management (PSM) requirement for conducting human factors reviews in process hazard analyses (PHAs) A CD-ROM with a color version of the book Note: CD-ROM/DVD and other supplementary materials are not included as part of eBook file.

Presents comprehensive coverage of process intensification and integration for sustainable design, along with fundamental techniques and experiences from the industry  Drawing from fundamental techniques and recent industrial experiences, this book discusses the many developments in process intensification and integration and focuses on increasing sustainability via several overarching topics such as Sustainable Manufacturing, Energy Saving Technologies, and Resource Conservation and Pollution Prevention Techniques.  Process Intensification and Integration for Sustainable Design   starts discussions on: shale gas as an option for the production of chemicals and challenges for process intensification; the design and techno-economic analysis of separation units to handle feedstock variability in shale gas treatment; RO-PRO desalination; and techno-economic and environmental assessment of ultrathin polysulfone membranes for oxygen-enriched combustion. Next, it looks at process intensification of membrane-based systems for water, energy, and environment applications; the design of internally heat-integrated distillation column (HIDiC); and graphical analysis and integration of heat exchanger networks with heat pumps. Decomposition and implementation of large-scale interplant heat integration is covered, as is the synthesis of combined heat and mass exchange networks (CHAMENs) with renewables. The book also covers optimization strategies for integrating and intensifying housing complexes; a sustainable biomass conversion process assessment; and more.  Covers the many advances and changes in process intensification and integration Provides side-by-side discussions of fundamental techniques and recent industrial experiences to guide practitioners in their own processes Presents comprehensive coverage of topics relevant, among others, to the process industry, biorefineries, and plant energy management Offers insightful analysis and integration of reactor and heat exchanger network Looks at optimization of integrated water and multi-regenerator membrane systems involving multi-contaminants  Process Intensification and Integration for Sustainable Design  is an ideal book for process engineers, chemical engineers, engineering scientists, engineering consultants, and chemists.

First-line managers have to maintain the integrity of facilities, control manufacturing processes, and handle unusual or emergency situations, as well as respond to the pressures of production demand. On a daily basis, they are closest to the operating personnel who may be injured by a process accident, and they are in the best position to spot problem conditions and to act to contain them. This book offers these managers «how-to» information on process safety management program execution in the operations and maintenance departments, recommending technical and administrative process safety activities for the entire life cycle of the plant. Helpful tables and references add to the value of this process safety resource.

This book provides a rigorous treatment of the fundamental concepts and techniques involved in process modeling and simulation. The book allows the reader to: (i) Get a solid grasp of “under-the-hood” mathematical results (ii) Develop models of sophisticated processes (iii) Transform models to different geometries and domains as appropriate (iv) Utilize various model simplification techniques (v) Learn simple and effective computational methods for model simulation (vi) Intensify the effectiveness of their research Modeling and Simulation for Chemical Engineers: Theory and Practice begins with an introduction to the terminology of process modeling and simulation. Chapters 2 and 3 cover fundamental and constitutive relations, while Chapter 4 on model formulation builds on these relations. Chapters 5 and 6 introduce the advanced techniques of model transformation and simplification. Chapter 7 deals with model simulation, and the final chapter reviews important mathematical concepts. Presented in a methodical, systematic way, this book is suitable as a self-study guide or as a graduate reference, and includes examples, schematics and diagrams to enrich understanding. End of chapter problems with solutions and computer software available online at www.wiley.com/go/upreti/pms_for_chemical_engineers are designed to further stimulate readers to apply the newly learned concepts.