Process Dynamics and Control

Process Identification and PID Control enables students and researchers to understand the basic concepts of feedback control, process identification, autotuning as well as design and implement feedback controllers, especially, PID controllers. The first The first two parts introduce the basics of process control and dynamics, analysis tools (Bode plot, Nyquist plot) to characterize the dynamics of the process, PID controllers and tuning, advanced control strategies which have been widely used in industry. Also, simple simulation techniques required for practical controller designs and research on process identification and autotuning are also included. Part 3 provides useful process identification methods in real industry. It includes several important identification algorithms to obtain frequency models or continuous-time/discrete-time transfer function models from the measured process input and output data sets. Part 4 introduces various relay feedback methods to activate the process effectively for process identification and controller autotuning. Combines the basics with recent research, helping novice to understand advanced topics Brings several industrially important topics together: Dynamics Process identification Controller tuning methods Written by a team of recognized experts in the area Includes all source codes and real-time simulated processes for self-practice Contains problems at the end of every chapter PowerPoint files with lecture notes available for instructor use

A comprehensive overview of integrated vehicle system dynamics exploring the fundamentals and new and emerging developments This book provides a comprehensive coverage of vehicle system dynamics and control, particularly in the area of integrated vehicle dynamics control. The book consists of two parts, (1) development of individual vehicle system dynamic model and control methodology; and (2) development of integrated vehicle dynamic model and control methodology. The first part focuses on investigating vehicle system dynamics and control according to the three directions of vehicle motions, including longitudinal, vertical, and lateral. Corresponding individual control systems, e.g. Anti-lock Brake System (ABS), Active Suspension, Electric Power Steering System (EPS), are introduced and developed respectively. Particular attention is paid in the second part of the book to develop integrated vehicle dynamic control system. Integrated vehicle dynamics control system is an advanced system that coordinates all the chassis control systems and components to improve the overall vehicle performance including safety, comfort, and economy. Integrated vehicle dynamics control has been an important research topic in the area of vehicle dynamics and control over the past two decades. The research topic on integrated vehicle dynamics control is investigated comprehensively and intensively in the book through both theoretical analysis and experimental study. In this part, two types of control architectures, i.e. centralized and multi-layer, have been developed and compared to demonstrate their advantages and disadvantages. Integrated vehicle dynamics control is a hot topic in automotive research; this is one of the few books to address both theory and practice of integrated systems Comprehensively explores the research area of integrated vehicle dynamics and control through both theoretical analysis and experimental study Addresses a full range of vehicle system topics including tyre dynamics, chassis systems, control architecture, 4 wheel steering system and design of control systems using Linear Matrix Inequality (LMI) Method

A comprehensive review of the principles and dynamics of robotic systems Dynamics and Control of Robotic Systems offers a systematic and thorough theoretical background for the study of the dynamics and control of robotic systems. The authors—noted experts in the field—highlight the underlying principles of dynamics and control that can be employed in a variety of contemporary applications. The book contains a detailed presentation of the precepts of robotics and provides methodologies that are relevant to realistic robotic systems. The robotic systems represented include wide range examples from classical industrial manipulators, humanoid robots to robotic surgical assistants, space vehicles, and computer controlled milling machines. The book puts the emphasis on the systematic application of the underlying principles and show how the computational and analytical tools such as MATLAB, Mathematica, and Maple enable students to focus on robotics’ principles and theory. Dynamics and Control of Robotic Systems contains an extensive collection of examples and problems and: Puts the focus on the fundamentals of kinematics and dynamics as applied to robotic systems Presents the techniques of analytical mechanics of robotics Includes a review of advanced topics such as the recursive order N formulation Contains a wide array of design and analysis problems for robotic systems Written for students of robotics, Dynamics and Control of Robotic Systems offers a comprehensive review of the underlying principles and methods of the science of robotics.

A guide to the latest developments in grid dynamics and control and highlights the role of transmission and distribution grids Dynamics and Control of Electric Transmission and Microgrids offers a concise and comprehensive review of the most recent developments and research in grid dynamics and control. In addition, the authors present a new style of presentation that highlights the role of transmission and distribution grids that ensure the reliability and quality of electric power supply. The authors – noted experts in the field – offer an introduction to the topic and explore the basic characteristics and operations of the grid. The text also reviews a wealth of vital topics such as FACTS and HVDC Converter controllers, the stability and security issues of the bulk power system, loads which can be viewed as negative generation, the power limits and energy availability when distributed storage is used and much more. This important resource: Puts the focus on the role of transmission and distribution grids that ensure the reliability and quality of electric power supply Includes modeling and control of wind and solar energy generation for secure energy transfer Presents timely coverage of on-line detection of loss of synchronism, wide area measurements and applications, wide-area feedback control systems for power swing damping and microgrids-operation and control Written for students of power system dynamics and control/electrical power industry professionals, Dynamics and Control of Electric Transmission and Microgrids is a comprehensive guide to the recent developments in grid dynamics and control and highlights the role of transmission and distribution grids that ensure the reliability and quality of electric power supply.

This expanded new edition is specifically designed to meet the needs of the process industry, and closes the gap between theory and practice. Back-to-basics approach, with a focus on techniques that have an immediate practical application, and heavy maths relegated to the end of the book Written by an experienced practitioner, highly regarded by major corporations, with 25 years of teaching industry courses Supports the increasing expectations for Universities to teach more practical process control (supported by IChemE)

This book focuses on plastics process analysis, instrumentation for modern manufacturing in the plastics industry. Process analysis is the starting point since plastics processing is different from processing of metals, ceramics, and other materials. Plastics materials show unique behavior in terms of heat transfer, fluid flow, viscoelastic behavior, and a dependence of the previous time, temperature and shear history which determines how the material responds during processing and its end use. Many of the manufacturing processes are continuous or cyclical in nature. The systems are flow systems in which the process variables, such as time, temperature, position, melt and hydraulic pressure, must be controlled to achieve a satisfactory product which is typically specified by critical dimensions and physical properties which vary with the processing conditions.  Instrumentation has to be selected so that it survives the harsh manufacturing environment of high pressures, temperatures and shear rates, and yet it has to have a fast response to measure the process dynamics. At many times the measurements have to be in a non-contact mode so as not to disturb the melt or the finished product. Plastics resins are reactive systems. The resins will degrade if the process conditions are not controlled. Analysis of the process allows one to strategize how to minimize degradation and optimize end-use properties.

Crystallization is an important technique for separation and purification of substances as well as for product design in chemical, pharmaceutical and biotechnological process industries. This ready reference and handbook draws on research work and industrial practice of a large group of experts in the various areas of industrial crystallization processes, capturing the essence of current trends, the markets, design tools and technologies in this key field. Along the way, it outlines trouble free production, provides laboratory controls, analyses case studies and discusses new challenges. First the instrumentation and techniques used to measure the crystal size distribution, the nucleation and solubility points, and the chemical composition of the solid and liquid phase are outlined. Then the main techniques adopted to control industrial crystallizers, starting from fundamental approaches to the most advanced ones, including the multivariable predictive control are described. An overview of the main crystallizer types is given with details of the main control schemes adopted in industry as well as the more suitable sensors and actuators.

A practical guide to semiconductor manufacturing from process control to yield modeling and experimental design Fundamentals of Semiconductor Manufacturing and Process Control covers all issues involved in manufacturing microelectronic devices and circuits, including fabrication sequences, process control, experimental design, process modeling, yield modeling, and CIM/CAM systems. Readers are introduced to both the theory and practice of all basic manufacturing concepts. Following an overview of manufacturing and technology, the text explores process monitoring methods, including those that focus on product wafers and those that focus on the equipment used to produce wafers. Next, the text sets forth some fundamentals of statistics and yield modeling, which set the foundation for a detailed discussion of how statistical process control is used to analyze quality and improve yields. The discussion of statistical experimental design offers readers a powerful approach for systematically varying controllable process conditions and determining their impact on output parameters that measure quality. The authors introduce process modeling concepts, including several advanced process control topics such as run-by-run, supervisory control, and process and equipment diagnosis. Critical coverage includes the following: * Combines process control and semiconductor manufacturing * Unique treatment of system and software technology and management of overall manufacturing systems * Chapters include case studies, sample problems, and suggested exercises * Instructor support includes electronic copies of the figures and an instructor's manual Graduate-level students and industrial practitioners will benefit from the detailed exami?nation of how electronic materials and supplies are converted into finished integrated circuits and electronic products in a high-volume manufacturing environment. An Instructor's Manual presenting detailed solutions to all the problems in the book is available from the Wiley editorial department. An Instructor Support FTP site is also available.

This book surveys methods, problems, and tools used in process control engineering. Its scope has been purposely made broad in order to permit an overall view of this subject. This book is intended both for interested nonspecialists who wish to become acquainted with the discipline of process control engineering and for process control engineers, who should find it helpful in identifying individual tasks and organizing them into a coherent whole. A central concern of this treatment is to arrive at a consistent and comprehensive way of thinking about process control engineering and to show how the several specialities can be organically fitted into this total view.

Practical Process Control (loop tuning and troubleshooting). This book differs from others on the market in several respects. First, the presentation is totally in the time domain (the word «LaPlace» is nowhere to be found). The focus of the book is actually troubleshooting, not tuning. If a controller is «tunable», the tuning procedure will be straightforward and uneventful. But if a loop is «untunable», difficulties will be experienced, usually early in the tuning effort. The nature of any difficulty provides valuable clues to what is rendering the loop «untunable». For example, if reducing the controller gain leads to increased oscillations, one should look for possible interaction with one or more other loops. Tuning difficulties are always symptoms of other problems; effective troubleshooting involves recognizing the clues, identifying the root cause of the problem, and making corrections. Furthermore, most loops are rendered «untunable» due to some aspect of the steady-state behavior of the process. Consequently, the book focuses more on the relationship of process control to steady-state process characteristics than to dynamic process characteristics. One prerequisite to effective troubleshooting is to «demystify» some of the characteristics of the PID control equations. One unique aspect of this book is that it explains in the time domain all aspects of the PID control equation (including as the difference between the parallel and series forms of the PID, the reset feedback form of the PID equation, reset windup protection, etc.) The book stresses an appropriate P&I (process and instrumentation) diagram as critical to successful tuning. If the P&I is not right, tuning difficulties are inevitable. Developing and analyzing P&I diagrams is a critical aspect of troubleshooting.