Design for Excellence in Electronics Manufacturing

Most existing robust design books address design for static systems, or achieve robust design from experimental data via the Taguchi method. Little work considers model information for robust design particularly for the dynamic system. This book covers robust design for both static and dynamic systems using the nominal model information or the hybrid model/data information, and also integrates design with control under a large operating region. This design can handle strong nonlinearity and more uncertainties from model and parameters.

In today’s competitive economy, companies often augment in-house production by outsourcing chemical reaction processes and distillation, drying, formulating, blending, and packaging operations. While most of these tolling, or contracted manufacturing services, proceed without incident, recent major accidents have pointed to weaknesses in some tolling arrangements, such as reactivity of materials and processes. This Guidelines book provides the reader with proven procedures to improve process safety throughout the life cycle of a contracted manufacturing operation. Extensive checklists and examples used throughout the book make it a valuable learning tool and reference for companies conducting toll manufacturing, or considering outsourcing manufacturing operations.

Generally a laser (light amplification by stimulated emission of radiation) is defined as “a device which uses a quantum mechanical effect, stimulated emission, to generate a coherent beam of light from a lasing medium of controlled purity, size, and shape”. Laser material processing represents a great number of methods, which are rapidly growing in current and different industrial applications as new alternatives to traditional manufacturing processes. Nowadays, the use of lasers in manufacturing is an emerging area with a wide variety of applications, for example, in electronics, molds and dies, and biomedical applications. The purpose of this book is to present a collection of examples illustrating the state of the art and research developments to lasers in manufacturing, covering laser rapid manufacturing, lasers in metal forming applications, laser forming of metal foams, mathematical modeling of laser drilling, thermal stress analysis, modeling and simulation of laser welding, and the use of lasers in surface engineering. This book can be used as a research book for a final undergraduate engineering course or as a subject on lasers in manufacturing at the postgraduate level. Also, this book can serve as a useful reference for academics, laser researchers, mechanical, manufacturing, materials or physics engineers, or professionals in any related modern manufacturing technology. Contents 1. Laser Rapid Manufacturing: Technology, Applications, Modeling and Future Prospects, Christ P. Paul, Pankaj Bhargava, Atul Kumar, Ayukt K. Pathak and Lalit M. Kukreja. 2. Lasers in Metal Forming Applications, Stephen A. Akinlabi, Mukul Shukla, Esther T. Akinlabi and Tshilidzi Marwala. 3. Laser Forming of Metal Foams, Fabrizio Quadrini, Denise Bellisario, Erica A. Squeo and Loredana Santo. 4. Mathematical Modeling of Laser Drilling, Maturose Suchatawat and Mohammad Sheikh. 5. Laser Cutting a Small Diameter Hole: Thermal Stress Analysis, Bekir S. Yilbas, Syed S. Akhtar and Omer Keles. 6. Modeling and Simulation of Laser Welding, Karuppudaiyar R. Balasabramanian, Krishnasamy Sankaranarayanasamy and Gangusami N. Buvanashekaran. 7. Lasers in Surface Engineering, Alberto H. Garrido, Rub?n Gonz?lez, Modesto Cadenas, Chin-Pei Wang and Farshid Sadeghi.

This book is the first of its kind to collectively address design-based and mechanical micro-manufacturing topics in one place. It focuses on design and materials selection, as well as the manufacturing of micro-products using mechanical-based micro-manufacturing process technologies. After addressing the fundamentals and non-metallic-based micro-manufacturing processes in the semiconductor industry, it goes on to address specific metallic-based micro-manufacturing processes, such as: micro-forming, micro-machining, micro-molding, micro-laser processing, micro-layered manufacturing, micro-joining, micro-assembly and materials handling, and microEDM and ECM. The book provides an in-depth understanding of materials behavior at micro-scales and under different micro-scale processing conditions, while also including a wide variety of emerging micro-scale manufacturing issues and examples.

This book helps advance process safety in a key area of interest. Currently, no literature exists which is solely dedicated to process safety for the bioprocessing industry. There are texts, guidelines, and standards on biosafety at the laboratory level and for industrial hygiene, but no guidelines for large-scale production facilities. In fact, biosafety is largely defined as a field that promotes safe laboratory practices, procedures and use of containment equipment and facilities. Additionally, biomedical engineers, biologists, or other professionals without chemical engineering training or knowledge of inherently safe design are designing many of these facilities.

This book helps advance process safety in a key area of interest. Currently, no literature exists which is solely dedicated to process safety for the bioprocessing industry. There are texts, guidelines, and standards on biosafety at the laboratory level and for industrial hygiene, but no guidelines for large-scale production facilities. In fact, biosafety is largely defined as a field that promotes safe laboratory practices, procedures and use of containment equipment and facilities. Additionally, biomedical engineers, biologists, or other professionals without chemical engineering training or knowledge of inherently safe design are designing many of these facilities.

Broad coverage of digital product creation, from design to manufacture and process optimization This book addresses the need to provide up-to-date coverage of current CAD/CAM usage and implementation. It covers, in one source, the entire design-to-manufacture process, reflecting the industry trend to further integrate CAD and CAM into a single, unified process. It also updates the computer aided design theory and methods in modern manufacturing systems and examines the most advanced computer-aided tools used in digital manufacturing. Computer Aided Design and Manufacturing consists of three parts. The first part on Computer Aided Design (CAD) offers the chapters on Geometric Modelling; Knowledge Based Engineering; Platforming Technology; Reverse Engineering; and Motion Simulation. The second part on Computer Aided Manufacturing (CAM) covers Group Technology and Cellular Manufacturing; Computer Aided Fixture Design; Computer Aided Manufacturing; Simulation of Manufacturing Processes; and Computer Aided Design of Tools, Dies and Molds (TDM). The final part includes the chapters on Digital Manufacturing; Additive Manufacturing; and Design for Sustainability. The book is also featured for being uniquely structured to classify and align engineering disciplines and computer aided technologies from the perspective of the design needs in whole product life cycles, utilizing a comprehensive Solidworks package (add-ins, toolbox, and library) to showcase the most critical functionalities of modern computer aided tools, and presenting real-world design projects and case studies so that readers can gain CAD and CAM problem-solving skills upon the CAD/CAM theory. Computer Aided Design and Manufacturing is an ideal textbook for undergraduate and graduate students in mechanical engineering, manufacturing engineering, and industrial engineering. It can also be used as a technical reference for researchers and engineers in mechanical and manufacturing engineering or computer-aided technologies.

This cutting-edge book covers emerging, evolutionary and nature inspired optimization techniques in the field of advanced manufacturing. The complexity of real life advanced manufacturing problems often cannot be solved by traditional engineering or computational methods. Hence, in recent years researchers and practitioners have proposed and developed new strands of advanced, intelligent techniques and methodologies. Evolutionary computing approaches are introduced in the context of a wide range of manufacturing activities, and through the examination of practical problems and their solutions, readers will gain confidence to apply these powerful computing solutions. The initial chapters introduce and discuss the well established evolutionary algorithm, to help readers to understand the basic building blocks and steps required to successfully implement their own solutions to real life advanced manufacturing problems. In the later chapters, modified and improved versions of evolutionary algorithms are discussed. The book concludes with appendices which provide general descriptions of several evolutionary algorithms.

Advanced manufacturing technologies (AMTs) combine novel manufacturing techniques and machines with the application of information technology, microelectronics and new organizational practices within the manufacturing sector. They include «hard» technologies such as rapid prototyping, and «soft» technologies such as scanned point cloud data manipulation. AMTs contribute significantly to medical and biomedical engineering. The number of applications is rapidly increasing, with many important new products now under development. Advanced Manufacturing Technology for Medical Applications outlines the state of the art in advanced manufacturing technology and points to the future development of this exciting field. Early chapters look at actual medical applications already employing AMT, and progress to how reverse engineering allows users to create system solutions to medical problems. The authors also investigate how hard and soft systems are used to create these solutions ready for building. Applications follow where models are created using a variety of different techniques to suit different medical problems One of the first texts to be dedicated to the use of rapid prototyping, reverse engineering and associated software for medical applications Ties together the two distinct disciplines of engineering and medicine Features contributions from experts who are recognised pioneers in the use of these technologies for medical applications Includes work carried out in both a research and a commercial capacity, with representatives from 3 companies that are established as world leaders in the field – Medical Modelling, Materialise, & Anatomics Covers a comprehensive range of medical applications, from dentistry and surgery to neurosurgery and prosthetic design Medical practitioners interested in implementing new advanced methods will find Advanced Manufacturing Technology for Medical Applications invaluable as will engineers developing applications for the medical industry. Academics and researchers also now have a vital resource at their disposal.